Product Description
DIN 8187 Industry Sprocket Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)(06B20T)
Product Description
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Application: Sprocket is mainly used in agricultural machinery, conveying machinery, mine mining machinery, construction machinery, mechanical transmission equipment of oil and so on.
10. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
11. Sprocket models: Contains special sprocket (custom) according to customer’s drawings, standard sprocket (American standard and metric).
Features:Sprocket / Gear / CZPT / Steel CZPT / Lost wax casting and accessories / Investment casting
Materials: Carbon steel, alloy steel, stainless steel, ductile iron, gray iron, high chromium iron
| Product name | DIN 8187 Industry Sprocket (06B20T) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
| Characteristic | Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Application | Industrial transmission equipment |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | Quality first, Service first, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
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Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Industry |
| Hardness: | Hardened Tooth Surface |
| Material: | Alloy Steel/Stainless Steel |
| Type: | Sprocket |
| Sample: | for Free |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How to Identify and Troubleshoot Common Issues with Wheels and Sprockets
Identifying and troubleshooting common issues with wheels and sprockets can help you maintain their proper functioning and prevent potential problems. Here are some steps to follow:
- Abnormal Noise: If you notice unusual noise during operation, it could indicate misalignment, worn sprockets, or a loose chain. Check for any loose bolts or fasteners and ensure proper alignment of the sprockets.
- Chain Slippage: Chain slippage can occur due to insufficient tension or worn-out sprocket teeth. Check the chain tension and adjust it to the recommended level. Inspect the sprocket teeth for signs of wear and replace them if necessary.
- Uneven Wear: Uneven wear on the sprocket teeth can be a result of misalignment or a worn-out chain. Check the alignment of the sprockets and adjust as needed. If the chain is stretched or has damaged links, replace it with a new one.
- Excessive Vibration: Excessive vibration may be caused by imbalanced wheels or misaligned sprockets. Check for any bent or damaged wheels and ensure proper alignment of the sprockets.
- Chain Skipping: If the chain skips over the sprocket teeth during operation, it could be due to worn sprocket teeth or a loose chain. Inspect the sprocket teeth for signs of wear and replace them if necessary. Adjust the chain tension to the proper level.
- Chain Jamming: Chain jamming can occur if there is debris or dirt between the chain and sprockets. Clean the chain and sprockets thoroughly to remove any obstructions.
- Excessive Chain Wear: Regularly inspect the chain for signs of wear, such as elongation, damaged links, or rust. Replace the chain if it is significantly worn to avoid damage to the sprockets.
- Overheating: Overheating can be caused by high friction between the chain and sprockets or improper lubrication. Ensure proper lubrication and check for any misalignment or tight spots in the system.
By identifying these common issues and performing regular inspections, you can troubleshoot problems early on and take appropriate corrective measures, ensuring the smooth operation and longevity of the wheel sprocket assembly.
Load-Carrying Capacities of wheel sprocket Combinations
The load-carrying capacity of a wheel sprocket assembly depends on various factors, including the material, size, and design of both the wheel sprocket. Here are some common types of wheel sprocket combinations and their load-carrying capacities:
- Steel Wheel with Steel Sprocket: This combination offers high load-carrying capacity and is commonly used in heavy-duty applications. Steel wheels can handle substantial loads, and when paired with steel sprockets, the assembly can withstand even higher forces.
- Nylon Wheel with Steel Sprocket: Nylon wheels are known for their lightweight and durable nature. When combined with steel sprockets, they provide a good load-carrying capacity while reducing the overall weight of the assembly.
- Polyurethane Wheel with Steel Sprocket: Polyurethane wheels offer excellent wear resistance and are suitable for medium to heavy loads. When paired with steel sprockets, this combination can handle moderate to high load capacities.
- Rubber Wheel with Cast Iron Sprocket: Rubber wheels are known for their shock-absorbing properties and are often used in applications requiring vibration dampening. When used with cast iron sprockets, this combination can handle medium loads.
- Plastic Wheel with Plastic Sprocket: This combination is suitable for light-duty applications where lower loads are expected. Plastic wheels and sprockets are often used in applications that require low friction and quiet operation.
- Custom wheel sprocket Combinations: In some cases, custom wheel sprocket combinations are designed to meet specific load-carrying requirements. These combinations can be tailored to suit the application’s unique demands.
It’s important to note that load-carrying capacities also depend on other factors, such as the type of bearing used in the wheel, the shaft material, and the overall design of the mechanical system. Engineers should carefully consider the intended application, operating conditions, and safety factors when selecting the appropriate wheel sprocket combination to ensure optimal performance and longevity of the system.
Advantages of Using a wheel sprocket Configuration
Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:
1. Efficient Power Transmission:
The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.
2. Versatility:
Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.
3. Compact Design:
The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.
4. Precise Speed Control:
By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.
5. High Torque Capacity:
wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.
6. Smooth and Quiet Operation:
When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.
7. Easy Installation and Maintenance:
Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.
8. Suitable for High-Speed Applications:
wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.
In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.
editor by Dream 2024-05-16
China Good quality Q235 Stainless Steel Conveyor Machine Drive Industrial Roller Chain Wheel Sprocket
Product Description
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain transmission industry. the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise, and the first A-share listed company in China’s chain drive industry. The stock code is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO has achieved plenty of high-quality customers. We supply vehicle chain system products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki, DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply agricultural chain system products for CZPT agricultural machinery manufacturers at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been registered in many countries, and the products are exported to a great number of countries and regions in Europe, America, Southeast Asia, South America, Africa etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
Product Advantages
HangZhou CHOHO possesses advanced manufacture equipments such as high precision machining center, hold-in program control broacher, Japan CNC lathe, South Korea CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine, unique spray cooling technology double station high frequency quenching furnace,honing machine tool, laser marking machine to develop large scale, high quality , professional and stable process. inspection instruments such as metallographic test machine, chemical analysis machine, fatigue test machine, projection and wearing test machine to make sure each sprocket we sold have reliable quality.
Certifications
-CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time!
We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
Related Products:
RFQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
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| Hardness: | 50/60/160/200 |
| Gear Position: | Internal Gear |
| Samples: |
US$ 10.99/Piece
1 Piece(Min.Order) | Order Sample Sprocket Samples
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Calculating Torque Requirements for a wheel sprocket Assembly
Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:
- 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
- 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
- 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
- 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
- 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)
It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.
Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Role of a wheel sprocket in a Mechanical System
In a mechanical system, a wheel sprocket play a crucial role in transferring motion and power from one component to another. They are essential elements of various machines and mechanisms, such as bicycles, conveyor systems, automobiles, and industrial machinery. Let’s explore their functions in more detail:
1. Wheel:
The wheel is a circular component with a central shaft (axle) that allows it to rotate freely around the axle’s axis. Its primary functions include:
- Motion Transmission: When a force is applied to the wheel’s outer edge, it rotates around the axle, enabling the transfer of linear motion into rotational motion.
- Load Bearing: The wheel’s structure and material are designed to support and distribute the load placed on it, allowing smooth movement over various surfaces.
- Reduction of Friction: By using wheels, the friction between the moving object and the ground is significantly reduced, making it easier to move heavy loads with less effort.
- Directional Control: Wheels can be attached to steering mechanisms to control the direction of movement in vehicles and other equipment.
2. Sprocket:
A sprocket is a toothed wheel designed to mesh with a chain or a belt, facilitating motion transfer between the sprocket and the chain/belt. Its key functions include:
- Power Transmission: When rotational force (torque) is applied to the sprocket, the teeth engage with the links of the chain or belt, transferring motion and power from one sprocket to another.
- Speed and Torque Conversion: Different-sized sprockets can be used to adjust the speed and torque of the driven component in a mechanical system.
- Positive Drive: The teeth on the sprocket and the links on the chain/belt create a positive drive system, reducing the likelihood of slippage or loss of power during operation.
- Chain/Belt Tensioning: Sprockets help maintain proper tension in the chain or belt, ensuring optimal performance and longevity of the power transmission system.
Together, wheels and sprockets form a vital part of mechanical systems, enabling efficient motion transmission, power transfer, and control in a wide range of applications across various industries.
editor by Dream 2024-05-15
China Best Sales Factory OEM Steel Hard Teeth Roller Chain Sprocket Without Hub
Product Description
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Business type |
Manufacturer & Exporter |
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Main export market |
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
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Material |
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass |
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Manufacturing method |
Forged and then machined, hobbed, if need can also weld |
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Heat treatment |
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching |
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Surface treatment |
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on |
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Model |
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240 |
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DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A |
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DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B |
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Process |
Forging, Hobbing, Precision machining |
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Teeth |
8T-100T |
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Type |
Type A sprockets :Plate (without Hub) |
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Type B sprockets:One side with hub |
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Type C sprockets: Double side with hub |
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Finished bore sprockets:With the inner hole ,keyway and screw |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Smithing |
| Toothed Portion Shape: | Harden Tooth |
| Material: | Steel, C45 Steel,A3 Steel,Stainless Steel,40cr |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket
Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:
- Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
- Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
- Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
- Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
- Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
- Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
- Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
- Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.
Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.
Extending the Lifespan of a wheel sprocket Assembly
To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:
- Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
- Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
- Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
- Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
- Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
- Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
- Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
- Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
- Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
- Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.
By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.
Can a wheel sprocket System be Used in Bicycles and Other Vehicles?
Yes, a wheel sprocket system is commonly used in bicycles and various other vehicles. In bicycles, the wheel sprocket system is a fundamental part of the drivetrain, which transfers power from the rider’s legs to the wheels, propelling the bicycle forward.
The typical bicycle drivetrain consists of a chain, front sprockets (chainrings), rear sprockets (cassette), and the bicycle’s wheels. When the rider pedals the bicycle, the chain engages with the sprockets, and as a result, the rotational motion from the pedaling is transferred to the rear wheel.
The selection of sprocket sizes (number of teeth on chainrings and cassette) can affect the gear ratio, allowing cyclists to adjust their pedaling effort and speed to suit different terrains and riding conditions. Smaller sprockets provide easier pedaling for climbing steep hills, while larger sprockets offer higher speeds on flat or downhill sections.
Beyond bicycles, the wheel sprocket system is widely used in various other vehicles and machinery to transmit power and control speed. It can be found in motorcycles, mopeds, electric scooters, and even some small electric vehicles. Additionally, the wheel sprocket system is prevalent in industrial machinery, where precise speed control and torque transmission are essential.
The efficiency and reliability of the wheel sprocket system make it a versatile and practical choice for many vehicles and mechanical applications.
editor by Dream 2024-05-08
China Hot selling motorcycle sprocket marine/rigging hardware Stainless Steel Transmission Chain conveyor roller chain
Product Description
Stainless Steel Chain
Strength:
1. For Free Samples
2. Prompt Delivery
3. Green Product
4. International Approvals
5. Experienced Staff
Catalogue
1. Stainless steel roller chains
2. Short pitch stainless steel conveyor chain with attachments
3. Double pitch stainless steel conveyor chains
4. Double pitch stainless steel conveyor chain with attachments
5. Stainless steel hollow pin chains
Why Choose Us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
We look CHINAMFG to receiving your enquires soon.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain |
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| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
Can transmission chains be used in heavy-duty or high-load applications?
Transmission chains are commonly used in heavy-duty or high-load applications due to their robust construction and ability to handle substantial power transmission requirements. Here’s a detailed explanation:
1. Strength and Durability: Transmission chains are designed to withstand high loads and heavy-duty applications. They are constructed using high-quality materials such as alloy steel, ensuring exceptional strength, toughness, and resistance to fatigue. These chains are engineered to handle the demanding forces and loads encountered in heavy machinery, industrial equipment, and automotive applications.
2. Load Capacity: Transmission chains are available in various sizes and configurations to accommodate different load capacities. Manufacturers provide load ratings and specifications for their chains, allowing users to select the appropriate chain based on the anticipated loads. The load capacity of a transmission chain depends on factors such as chain size, material, design, and heat treatment. It is essential to choose a chain that can handle the specific load requirements of the application.
3. Power Transmission Efficiency: Transmission chains offer high power transmission efficiency, making them suitable for heavy-duty applications. The precision engineering of the chain links and sprockets ensures minimal energy loss during power transfer, maximizing the efficiency of the system. This efficiency is crucial in applications where large amounts of power need to be transmitted reliably and consistently.
4. Adaptability to High Loads: Transmission chains can adapt to various load conditions, including shock loads and dynamic forces. Their design allows them to accommodate sudden changes in loads without compromising performance or integrity. Additionally, heavy-duty transmission chains often incorporate features such as hardened pins, solid rollers, and specialized coatings to enhance their load-bearing capacity and resistance to wear.
5. Wide Range of Applications: Transmission chains find extensive use in industries such as construction, mining, agriculture, material handling, and power transmission. They are employed in heavy machinery, conveyor systems, lifting equipment, industrial drives, and many other applications that involve significant loads. Their versatility and ability to handle high loads make them a reliable choice for demanding environments.
When selecting a transmission chain for heavy-duty or high-load applications, it is essential to consider the specific requirements, including anticipated loads, operating conditions, and environmental factors. Consulting with chain manufacturers or industry experts can provide valuable guidance in choosing the most suitable chain to ensure safe and efficient power transmission in heavy-duty applications.
How does the alignment of sprockets affect the lifespan of a transmission chain?
The alignment of sprockets plays a crucial role in the lifespan and performance of a transmission chain. Here’s a detailed answer to the question:
1. Proper Load Distribution: When the sprockets are aligned correctly, the transmission chain is able to evenly distribute the load along its length. This ensures that the chain experiences uniform stress and minimizes the concentration of forces on specific chain links. Improper alignment can result in uneven load distribution, leading to accelerated wear and fatigue of the chain.
2. Reduced Friction and Wear: Proper alignment helps maintain the correct engagement between the chain and the sprockets. When the chain engages smoothly with the sprockets, friction and wear are minimized. On the other hand, misaligned sprockets can cause the chain to rub against the teeth or sides of the sprockets, leading to increased friction, wear, and potential chain failure.
3. Chain Tension: Sprocket alignment also affects the tension of the transmission chain. Proper alignment ensures that the chain remains properly tensioned throughout its operation. Excessive tension due to misalignment can lead to increased stress on the chain, resulting in accelerated wear, fatigue, and potential chain breakage. Insufficient tension can cause the chain to skip or disengage from the sprockets.
4. Smooth and Efficient Operation: When the sprockets are aligned correctly, the transmission chain experiences smooth and efficient operation. This allows for smooth power transfer, reduced vibration, and noise levels, and improved overall system performance. Misaligned sprockets can cause the chain to bind, jump, or produce excessive noise, leading to decreased efficiency and potential damage to the chain and sprockets.
5. Extended Chain Life: Proper sprocket alignment helps to extend the lifespan of the transmission chain. By ensuring that the chain operates within its design parameters and experiences minimal stress and wear, the risk of premature failure is reduced. This leads to longer chain life, reduced maintenance requirements, and lower overall operating costs.
It’s important to regularly inspect and maintain the alignment of sprockets in a transmission chain system. Proper installation, periodic alignment checks, and adjustment when necessary are essential for maximizing the lifespan and performance of the transmission chain.
How does the load capacity of a transmission chain affect its performance?
The load capacity of a transmission chain plays a crucial role in determining its performance and reliability in various applications. Here’s a detailed explanation:
The load capacity refers to the maximum amount of force or weight that a transmission chain can withstand without experiencing premature wear, deformation, or failure. It is typically specified by the manufacturer and depends on several factors, including the chain’s design, material, construction, and operating conditions.
When the load on a transmission chain exceeds its capacity, several performance issues may arise:
- Increased Wear: Excessive loads can cause accelerated wear on the chain’s components, such as the pins, bushings, and rollers. This can lead to elongation, increased friction, and potential chain failure.
- Reduced Efficiency: Overloading the chain can result in higher frictional losses, reducing the efficiency of power transmission. This can lead to energy wastage and decreased overall system performance.
- Potential Chain Breakage: If the load exceeds the chain’s capacity by a significant margin, it can cause the chain to break, resulting in machine downtime and potential safety hazards.
- Increased Stress on Other Components: An overloaded transmission chain puts additional stress on other connected components, such as sprockets, bearings, and shafts. This can lead to premature wear and failure of these components as well.
Choosing a transmission chain with an appropriate load capacity is crucial for ensuring optimal performance and longevity. It is important to consider factors such as the expected load magnitude, variations in load during operation, and safety factors to select a chain that can safely and reliably handle the intended application.
Manufacturers provide load capacity charts and guidelines based on extensive testing and engineering analysis. It is advisable to consult these resources and work closely with the manufacturer or a qualified engineer to determine the most suitable transmission chain for your specific load requirements.
editor by CX 2024-05-08
China supplier Industrial Agricultural Automobile Engine Motorcycle Sprocket Conveyor Driving Transmission Timing Roller Chain
Product Description
Welcome to CHOHO Roller Chain…
| CHOHO Chain No. | P/mm | h2/mm | h4/mm | F/mm | W/mm |
| CA550K1 | 41.4 | 20.2 | 12.7 | 52.5 | 76.2 |
| CA550-K40 | 41.4 | 20.2 | 12.8 | 54.0 | 80.0 |
| … | … | … | … | … | … |
Product advantages:
| — Ten CoreTechnologies — | |||
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Our Advantages:
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
| WHY CHOOSE US? |
| # Our factory has 36 years of experience, it is a comprehensive enterprise integrating production and trade. |
| # We are an efficient team and provide you with professional service and high-quality products. |
| # Our competitive price can bring maximum benefits to our customers. |
| # Our company has advanced technology and equipment, scientific management, strict quality control system. |
For more products and pricing, please contact us or visit our Web site……
Chain Drive Industry First A-Share Listed Company
Stock Code: 003033
Abbreviation: CHOHO Industry.
√ HangZhou CHOHO Industrial Co., LTD is a leading enterprise in the domestic chain transmission industry and the first A-share listed company in the chain transmission industry in China. Chain drive is 1 of the 3 major transmission systems, which is widely used in motorcycles, automobiles, ships, agricultural machinery, engineering machinery, lifting and transportation machinery, logistics and storage, escalators, food and drug machinery, light industry machinery, petrochemical industry and other fields.
√ In 2571, CHOHO already had more than 2,000 dealers worldwide.In the field of automobile engines, we have provided original supporting equipment for more than 10 main engine manufacturers such as Geely, Byd, Xihu (West Lake) Dis. Ford, ZheJiang Isuuzu, GAC Mitsubishi,China FAW,etc.
√ CHOHO has been adhering to the “technological innovation is the first driving force of CHOHO development” concept of technological innovation, scientific and technological innovation as the core values, continuous investment in research and development, to build a combination of enterprises, experts, domestic and foreign colleges and research institutions and other technical innovation system.
√ “With the world’s leading technology, the service of global customers”, the company is willing to join hands with global resources, for a better world tomorrow to contribute their due strength.
== CHOHO Location Distribution ==
== CHOHO Real Workshop Display ==
| Packing Details: advanced package / bulk package / Waterproof bag / PE Bag / Premium cardboard box / Regular cardboard Carton / Neutral Box / Wooden case / Steel Pallets or Customization |
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We are very close to the HangZhou Port, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it! |
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√ CHOHO has natural brand awareness. As of Jan. 2571, CHOHO has registered the “CHOHO” trademark in more than 100 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece, Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
| ∞ Driven by quality culture and strategy |
| ∞ Implementation of R&D, procurement, production and marketing Digital Quality Management of the Whole Value Chain Cycle |
| ∞ Quality Synergy of the Whole Industry Chain |
| ∞ Achievement chain system technology leader |
| ******************************************************* After years of quality practice, CHOHO has formed a unique quality culture and a quality management model that strategically achieves global chain system technology leaders in quality management. ******************************************************* |
√ CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, and engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts and other world-famous exhibitions!
== CHOHO Some High-end Customer ==
FAQ
1. Are you a Manufacturer or Trade Company?
-We are a factory focused on producing and exporting Chains for over 36 years and have a professional international trade team.
2. What terms of payment do you usually use?
-T/T term 30% in advance,70% balance before shipment. Show your products and packaging before shipping.
3. What is your lead time for your goods?
-Normally 1~45 days depending on order quantity & Spec, Stock can be shipped immediately.
4. Do you attend any Shows?
-We attend the Hannover Messe, Bologna Fair, Canton Fair, AMTS, VIV ASIA, CIAME, Motor China, PTC Asia, Frankfurt Auto Parts, and other world-famous exhibitions!
5. Do you offer free samples?
-Yes, we can. or you just bear the shipping cost.
6. Is OEM available?
-Yes, OEM is available.
7. What are your major products?
-Our main products are all kinds of Automobile Chain Systems, Motorcycle Chain Systems, Industrial Chain Systems, Agricultural Chain Systems, Bicycle chain Systems, Saw Chains, and Vessel Chain.
OTHER HOT SELL PRODUCTS
Thx for Reading!
To know more about CHOHO, kindly visit
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Samples: |
US$ 1.99/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the advantages of using a high-speed transmission chain?
Using a high-speed transmission chain offers several advantages in various applications. Here’s a detailed answer to the question:
1. Efficient Power Transmission: High-speed transmission chains are specifically designed to handle increased rotational speeds while maintaining efficient power transmission. They allow for the transfer of power from the driving source to the driven components with minimal energy loss.
2. Increased Productivity: High-speed transmission chains enable faster operation, resulting in increased productivity. In applications where high-speed operation is crucial, such as production lines or automated systems, using a high-speed chain can significantly reduce cycle times and improve overall efficiency.
3. Reduced Downtime: The ability of high-speed transmission chains to handle increased speeds can contribute to reduced downtime. By maintaining smooth and reliable power transmission even at high rotational speeds, these chains help minimize the risk of chain failure or damage, thus reducing costly downtime for repairs or replacements.
4. Compact Design: High-speed transmission chains are often designed to be more compact and lightweight compared to standard chains. This allows for easier installation in space-constrained applications and reduces the overall weight of the system.
5. Precision and Accuracy: High-speed transmission chains are engineered to have minimal backlash and precise engagement, ensuring accurate positioning and movement. This is particularly important in applications that require precise control or synchronization, such as CNC machines, robotics, or high-speed printing presses.
6. Specialized Materials and Coatings: High-speed transmission chains may incorporate specialized materials and coatings to enhance their performance at higher speeds. These materials and coatings are designed to reduce friction, wear, and heat generation, improving the chain’s durability and extending its lifespan.
7. Customization Options: High-speed transmission chains can be customized to meet specific application requirements. This includes selecting the appropriate pitch size, material, and design features to ensure optimal performance and reliability at high speeds.
It’s important to consider the specific requirements of the application, including the desired speed range, load capacity, and environmental conditions when selecting a high-speed transmission chain. Consulting with experts or manufacturers can help determine the most suitable chain for achieving high-speed operation while maintaining reliability and performance.
What are the advantages of using a self-cleaning transmission chain?
Using a self-cleaning transmission chain offers several benefits, which are outlined in detail below:
1. Improved Performance: Self-cleaning transmission chains are designed to effectively remove debris, dirt, and contaminants that can accumulate on the chain during operation. By keeping the chain clean, it helps maintain optimal performance and prevents the build-up of debris that can affect the chain’s movement, engagement with sprockets, and overall efficiency.
2. Reduced Maintenance: With a self-cleaning transmission chain, the need for frequent manual cleaning and maintenance is significantly reduced. The chain’s design includes features such as special-shaped plates, curved sidebars, or additional components that actively prevent debris from sticking to the chain or entering its critical areas. This reduces the time and effort required for cleaning and maintenance tasks, resulting in cost savings and improved productivity.
3. Extended Chain Life: The self-cleaning mechanism of these chains helps to prolong their lifespan. By effectively removing debris and preventing the build-up of contaminants, the chain experiences less wear and tear. This leads to reduced chain elongation, minimized internal friction, and decreased risk of premature failure. As a result, the chain’s overall durability and longevity are improved.
4. Enhanced Reliability: Self-cleaning transmission chains contribute to enhanced reliability and consistent performance. The absence of debris build-up ensures smooth engagement with sprockets, preventing chain slippage, jamming, or sudden disruptions in power transmission. The reliable operation of the chain translates to improved uptime, reduced downtime, and increased overall system efficiency.
5. Suitable for Challenging Environments: Industries and applications that operate in environments with high levels of dust, dirt, or other particulate matter benefit greatly from self-cleaning transmission chains. They are commonly used in industries such as agriculture, construction, mining, and material handling, where exposure to challenging environments is prevalent. The self-cleaning feature helps to maintain chain performance and reliability even in these harsh conditions.
It’s important to note that while self-cleaning transmission chains offer significant advantages, regular inspection and maintenance are still necessary to ensure their optimal performance. Monitoring the chain’s condition, applying appropriate lubrication, and addressing any signs of wear or damage are essential for maximizing the benefits of self-cleaning transmission chains and ensuring their long-term reliability.
What are the common causes of failure in transmission chains?
Transmission chains are subject to various factors that can contribute to their failure over time. Here’s a detailed explanation:
1. Insufficient Lubrication: Inadequate or improper lubrication is one of the leading causes of chain failure. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear between the chain’s components, such as pins, bushings, and rollers.
2. Contamination: Contaminants like dirt, dust, debris, and moisture can enter the chain system, affecting its performance and causing accelerated wear. Contamination can hinder proper lubrication, increase friction, and cause corrosion, leading to chain failure.
3. Overloading: Applying excessive loads beyond the chain’s rated capacity can lead to overloading, which causes stress and deformation of the chain’s components. Overloading can result in chain elongation, accelerated wear, and ultimately, chain failure.
4. Misalignment: Improper alignment of the chain and sprockets can cause uneven distribution of forces, leading to localized wear and increased stress on certain areas of the chain. Misalignment can result from incorrect installation or wear and tear of sprockets, leading to premature chain failure.
5. Fatigue: Repeated cyclic loading and stress can cause fatigue in the chain, leading to cracks, fractures, and ultimately, chain failure. Fatigue failure is more likely to occur when the chain is subjected to high-speed or high-frequency applications.
6. Corrosion: Exposure to corrosive environments, such as high humidity, chemicals, or extreme temperatures, can cause corrosion on the chain’s components. Corrosion weakens the chain’s structural integrity, leading to premature failure.
7. Poor Maintenance: Inadequate maintenance practices, such as infrequent inspections, lack of lubrication, and neglecting to address potential issues, can contribute to chain failure. Regular maintenance, including lubrication, cleaning, and proper tensioning, is essential for the longevity and reliable performance of transmission chains.
It is important to address these factors to prevent chain failure. Proper lubrication, regular inspections, cleaning, and alignment checks are essential maintenance practices. Selecting the right chain for the application, following manufacturer guidelines, and adhering to industry standards can also help mitigate the risk of failure and ensure the optimal performance and longevity of transmission chains.
editor by CX 2024-05-08
China OEM Saw Engine Motorcycle Bicycle Sprocket Conveyor Driving Transmission Track Timing Roller Chain
Product Description
Company Profile
-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEW HOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Production Capacity Equipment
By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
Product Advantages
Certifications
CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
FAQ
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CHINAMFG in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Usage: | Transmission Chain, Conveyor Chain, Dedicated Special Chain, Roller Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How does the choice of chain lubricant affect the maintenance requirements?
The choice of chain lubricant has a significant impact on the maintenance requirements of a transmission chain. Here’s a detailed answer to the question:
1. Lubrication Interval: Different chain lubricants have varying properties, including their ability to withstand high temperatures, resist contamination, and provide long-lasting lubrication. The right choice of lubricant can extend the lubrication interval, reducing the frequency of lubrication and, consequently, the maintenance requirements.
2. Wear Protection: The primary function of chain lubrication is to reduce friction and wear between the chain components. The selection of a high-quality lubricant with excellent wear protection properties can significantly extend the chain’s lifespan and reduce the need for frequent replacements or repairs.
3. Contamination Resistance: Some chain lubricants are specifically formulated to resist contaminants such as dust, dirt, or water. Using a lubricant with superior contamination resistance can help maintain optimal chain performance and reduce the risk of premature wear or failure due to the presence of contaminants. This, in turn, reduces the maintenance requirements associated with cleaning and removing contaminants from the chain.
4. Corrosion Prevention: In applications where the chain is exposed to corrosive environments, selecting a chain lubricant with corrosion prevention properties is crucial. Such lubricants form a protective film that helps shield the chain from moisture, chemicals, and other corrosive agents. By using a corrosion-resistant lubricant, the maintenance requirements related to combating corrosion are minimized.
5. Temperature Stability: The operating temperature of a transmission chain can significantly impact its performance and maintenance requirements. Choosing a chain lubricant with excellent temperature stability ensures that the lubricant maintains its viscosity and protective properties even under high temperatures. This reduces the need for frequent lubricant replacements due to thermal degradation.
6. Environmental Considerations: Some applications may have specific environmental regulations or requirements. Choosing a chain lubricant that is environmentally friendly, biodegradable, or compliant with certain standards can simplify maintenance procedures and ensure compliance with regulations.
It’s essential to consult the manufacturer’s recommendations and guidelines when selecting the appropriate chain lubricant for a specific application. Consideration should be given to factors such as operating conditions, load, speed, temperature range, and environmental factors to ensure optimal lubrication and minimize maintenance requirements.
How does the choice of lubrication method impact the performance of a transmission chain?
The choice of lubrication method plays a crucial role in the performance and longevity of a transmission chain. Here’s a detailed answer to the question:
1. Reduced Friction and Wear: Proper lubrication ensures a thin film of lubricant between the moving parts of the transmission chain, reducing friction and minimizing wear. This helps to maintain the integrity of the chain’s components, such as pins, rollers, and bushings, by preventing metal-to-metal contact and reducing surface damage.
2. Heat Dissipation: Lubrication helps in dissipating heat generated during the operation of the transmission chain. By reducing friction and providing a cooling effect, the lubricant helps to prevent overheating, which can lead to premature wear, deformation, or failure of the chain.
3. Corrosion Protection: Lubricants often contain additives that offer corrosion protection to the transmission chain. These additives create a protective barrier against moisture, chemicals, and other corrosive elements, preventing rust formation and maintaining the chain’s performance in corrosive environments.
4. Noise Reduction: Adequate lubrication reduces the noise generated by the movement of the transmission chain. The lubricant acts as a cushion between the contacting surfaces, dampening vibrations and minimizing the noise levels produced during operation. This contributes to a quieter and smoother chain operation.
5. Extended Lifespan: Proper lubrication helps to extend the lifespan of the transmission chain. By reducing friction, wear, and the accumulation of debris, lubrication minimizes the stress on the chain’s components, resulting in improved durability and reduced likelihood of premature failure.
6. Operational Efficiency: A well-lubricated transmission chain operates with higher efficiency. With reduced friction, the chain experiences less power loss, enabling more effective power transmission. This leads to improved overall system efficiency, reduced energy consumption, and lower operating costs.
7. Contamination Prevention: Lubrication acts as a barrier, preventing contaminants, such as dust, dirt, and debris, from entering the chain’s components. This helps to maintain the cleanliness of the chain, reducing the risk of abrasive wear and preserving the integrity of its parts.
It’s important to consider the specific operating conditions, such as temperature, speed, load, and environment, when selecting the lubrication method for a transmission chain. Factors such as the viscosity, temperature range, and compatibility of the lubricant with the chain material should be taken into account to ensure optimal lubrication performance.
What are the key components of a transmission chain?
A transmission chain consists of several key components that work together to transmit power and motion efficiently. The main components of a transmission chain include:
- Inner Plates: These are flat metal plates with holes or slots for connecting the other components of the chain.
- Outer Plates: Similar to inner plates, outer plates provide additional strength and support to the chain.
- Pins: The pins hold the inner and outer plates together, creating a flexible link between them. They play a crucial role in maintaining the integrity and functionality of the chain.
- Bushings: Bushings are cylindrical components that fit into the holes of the inner and outer plates. They provide a smooth surface for the chain to rotate around the pins.
- Rollers: Rollers are cylindrical elements that fit between the inner plates and the bushings. They reduce friction and enable smooth movement as the chain engages with the sprockets.
- Solid Bushings (optional): In some transmission chains, solid bushings may be used instead of bushings with holes. Solid bushings provide additional strength and stability to the chain.
- Sprockets: Sprockets are toothed wheels that engage with the rollers of the transmission chain. They transfer power and motion to the chain, enabling it to drive various machinery and equipment.
These components work together to form a continuous loop that transmits power from the driving sprocket to the driven sprocket, allowing the chain to transfer rotational motion and drive various mechanical systems.
editor by CX 2024-05-07
China Good quality Industrial Drive Chain, Silent Conveyor Chain, Tooth Chain Timing Sprocket Roller Chain
Product Description
| silent chain | C4-120, C4-123, C4-129, C4-132, C4-138, C4-150, C4-320, C4-323, C4-329, C4-332, C4-338 |
| Tooth Chain | CL06, CL08, CL10, CL12, CL16, CL20,CL24
|
We can supply many kinds of silent chains. Can be used for motrocycle, machine, and so on.
The pitch: 12.7MM
Xihu (West Lake) Dis. form: Middle guide, side guide
Including: CL 04 (TIMING CHAIN),
The chain plate the top side is flat, usually silent chains have a radian.
Silent conveying chains provide a smooth,durable,flat conveying surface that operates with less vibration and velocity variation than other conveying products.Chains are manufactured from hardened steel components.making them long lasting and tolerant of elevated temperatures. They are available in a variety of standard widths and constructions or can be easily built to suit a specific application.
Linked and pin with a special treatment,so it has highly wearable and strength to pull and can provide more stable use effects and long usage life,all of the silent can meet the International standard.
We also can produce it from 304/316 as your special requirement and produce any type of these products as your demand.
The width of silent chain can from 50mm to 500mm.
Special Recommendation:Two pin silent chain can provide better use effects and longer usage life than single pin.And with protection plate can offer more safety protection for the product.
Our main products as follow:
Roller chain, motorcycle chain, timimg chain, silent chain, leaf chain, and various of kinds special chain, we are good at developping chain to customer order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Fork |
|---|---|
| Usage: | Agricultural Products Processing, Harvester |
| Material: | Carbon Steel |
| Power Source: | Electricity |
| Weight: | 5lbs |
| Tensile: | 10kn-400kn |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can a drive chain be used in a packaging or bottling application?
Yes, a drive chain can be used in packaging or bottling applications where reliable and efficient power transmission is required. Here is a detailed explanation:
In packaging and bottling processes, various types of equipment are utilized, such as conveyor systems, fillers, cappers, labelers, and palletizers. Drive chains offer several advantages in these applications:
- Accurate Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the packaging and bottling equipment. This allows for reliable and efficient production processes, smooth material flow, and precise control over the packaging operations.
- High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in packaging and bottling equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, rotary tables, or indexing units, allowing for efficient movement and handling of packaged goods or bottles.
- Robustness and Durability: Packaging and bottling environments can be demanding, with high production rates, repetitive movements, and exposure to moisture, dust, or other contaminants. Drive chains are designed to withstand these conditions, providing durability, resistance to wear, and long service life even in high-demand applications.
- Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring packaging and bottling equipment. They can be easily integrated into different types of conveyors, indexing systems, or rotary machines, allowing for efficient material handling, product orientation, and packaging customization.
- High-Speed Capability: Drive chains can accommodate high-speed operation in packaging and bottling applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced packaging lines.
- Cost-Effectiveness: Drive chains offer a cost-effective solution for power transmission in packaging and bottling applications. They have a long service life, reduced maintenance requirements, and lower replacement costs compared to some alternative power transmission systems.
It is important to consider the specific requirements of the packaging or bottling application when selecting a drive chain. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account.
Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in packaging and bottling applications.
By utilizing drive chains in packaging and bottling processes, operators can benefit from accurate power transmission, high load capacity, durability, flexibility, high-speed capability, and cost-effectiveness, contributing to efficient and reliable packaging operations.
Can a drive chain be used in an escalator or elevator system?
Yes, a drive chain can be used in certain types of escalator or elevator systems as a method of power transmission. Here is a detailed explanation:
In escalator and elevator systems, the purpose of the drive chain is to transmit power from the motor to the moving steps or elevator car. While other power transmission methods, such as belts or gears, are commonly used in modern escalators and elevators, drive chains can still be found in certain applications:
- Escalator Systems: In older or traditional escalator systems, drive chains are commonly used to transmit power from the main drive motor to the step chains. The step chains engage with the steps, causing them to move in a continuous loop. The drive chain ensures synchronized movement and reliable power transmission.
- Elevator Systems: In some elevator systems, particularly older hydraulic or traction types, drive chains can be used as part of the power transmission mechanism. These chains transmit power from the motor to the elevator car or counterweight, enabling vertical movement.
It is important to note that the design and configuration of escalators and elevators can vary depending on factors such as capacity, speed, height, and building regulations. Modern escalators and elevators often employ more advanced and efficient power transmission methods, such as belts or gears, which offer advantages in terms of noise, efficiency, and maintenance. However, in certain cases, drive chains may still be used, especially in older systems or specific applications.
It is essential to consult with escalator or elevator manufacturers, experts, or maintenance technicians to determine the appropriate power transmission method for a particular escalator or elevator system. They can provide guidance on chain selection, maintenance requirements, and compliance with safety standards to ensure optimal performance and reliability.
Can a drive chain be used in a conveyor system?
Yes, a drive chain can be used in a conveyor system as a reliable and efficient method of power transmission. Here is a detailed explanation:
In conveyor systems, the drive chain plays a critical role in moving materials along the conveyor belt. Drive chains are commonly used in conveyor systems due to the following reasons:
- High Load Capacity: Drive chains are designed to handle heavy loads, making them suitable for conveying bulk materials or heavy objects.
- Robust and Durable: Drive chains are built to withstand the demanding conditions of conveyor applications, including the presence of dust, debris, and harsh environments.
- Efficient Power Transmission: Drive chains provide efficient power transfer from the motor or drive unit to the conveyor belt, ensuring smooth and reliable operation.
- Variable Speed Control: By using different-sized sprockets and variable speed drive systems, the speed of the conveyor belt can be easily controlled to match the specific application requirements.
- Flexibility and Adaptability: Drive chains come in various sizes, configurations, and materials, allowing them to be customized to fit different conveyor designs and applications.
- Ease of Maintenance: Drive chains are relatively easy to maintain. Regular inspection, lubrication, and tension adjustment can help prolong chain life and prevent unexpected downtime.
Proper selection, installation, and maintenance of the drive chain are essential in conveyor systems to ensure optimal performance, longevity, and efficient material handling operations.
editor by CX 2024-05-06
China Hot selling ISO DIN Standard Transmission Conveyor Drive Roller Chain for Gear Sprocket
Product Description
Welcome to visit Xihu (West Lake) Dis. CHINAMFG mechanical (chain )factory .
We produce a wide range power transmission products. Such as roller chains and leaf chains, conveyor chains, drive chains, agricultural chains .
Also we can supply all kinds of industrial sprockets, chain couplings.
Established in year of 2000. With over 20 years history of specializing in the roller chains producing. With stable and good quality. We now have gained customer’s high praise from at home and abroad.
Our manufacturing plant and workshop area is over 10000 square CHINAMFG and with staff is about 70. We are the middle scale factory in China.
Our chain quality can match with GB,DIN,ASA,ANSI,JIS standard.and have gain the ISO9001 Certificate.
Till now, except for the domestic market, we have exported many chains to USA, CANADA,COLOMBIA,BRAZIL,ARGENTINA,POLAND, ITALY,SPAIN AND SO ON.
1.Standards: ISO /DIN /ANSI/GB/JIS/ASA
2. Model: 06C-35-240, 04B-48B Simplex, Duplex, Triplex AND ACCORDING TO CUSTOMER’S REQUIREMENTS
3. Materials: Carbon steel 40Mn,# 10 FOR THE ROLLER AND BUSH,40CR FOR THE PIN
4. All spare parts of chains are heat treated(quenching and tempering) and controlled in a reasonable tolerance range and suitable for the industry standard.
5. Tensile strength: more higher than the standard about 15%
6. Certificate of Quality: ISO 9001
7. Good lubrication with excellent grease.
8. Color: Self color and shot peen.
9.Can match with sprockets freely
| we are CHINAMFG chain factory from CHINA. |
| We make roller chains over 20 years. main ASA chains: — main DIN chains:06b-08b-10b-12b-16b-20b-24b-32b main motorcycle chains: H 520 520H 530 Our quality: middle level and good and stable. Follow up XIHU (WEST LAKE) DIS.HUA standard We also exported many industrial sprockets together with our chains. We mainly exported chains to South America AND Europe. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What are the benefits of using a maintenance-free drive chain?
Using a maintenance-free drive chain offers several advantages in applications where minimal maintenance and high reliability are desired. Here is a detailed explanation:
A maintenance-free drive chain, also known as a self-lubricating chain, is designed to operate without the need for regular lubrication or maintenance. The benefits of using such a chain include:
- Reduced Downtime: Maintenance-free drive chains eliminate the need for regular lubrication and associated maintenance tasks. This saves time and reduces the frequency of equipment shutdowns for lubrication and maintenance, resulting in increased productivity and reduced downtime.
- Lower Maintenance Costs: Maintenance-free chains require less maintenance, which leads to cost savings. There is no need for purchasing lubricants, scheduling routine maintenance, or performing frequent lubrication tasks. This can result in significant cost savings over the life of the chain.
- Increased Reliability: Maintenance-free chains are designed to provide reliable and consistent performance over extended periods without the need for lubrication. They are constructed using self-lubricating materials or have built-in lubrication systems, ensuring optimal chain operation and minimizing the risk of chain failure due to inadequate lubrication.
- Extended Service Life: Maintenance-free chains are often engineered with materials that exhibit excellent wear resistance and self-lubricating properties. This extends the chain’s service life by reducing wear, elongation, and the need for frequent replacements. The chains maintain their performance characteristics even in demanding environments.
- Cleaner Operation: Maintenance-free chains do not require external lubrication, which eliminates the risk of lubricant splatter or contamination. This is particularly beneficial in applications where cleanliness is essential, such as food processing, pharmaceuticals, or cleanroom environments. The absence of lubrication also reduces the attraction of dust or debris, contributing to cleaner and more reliable operation.
- Environmentally Friendly: Maintenance-free chains can contribute to environmental sustainability. The elimination of routine lubrication reduces the consumption of lubricants and minimizes the release of lubricants into the environment. This aligns with eco-friendly practices and reduces the overall environmental impact of the equipment.
- Application Versatility: Maintenance-free chains can be used in various industries and applications where minimal maintenance is desired or where lubrication is challenging or not feasible. They find applications in industries such as food processing, packaging, automation, automotive, and many others.
It is important to note that while maintenance-free chains offer many benefits, they still require regular inspection and occasional cleaning to ensure optimal performance and detect any abnormal wear or damage.
When selecting a maintenance-free chain, it is crucial to consider factors such as load capacity, speed, environmental conditions, and compatibility with the specific application requirements.
By utilizing maintenance-free drive chains, operators can benefit from reduced downtime, lower maintenance costs, increased reliability, extended service life, cleaner operation, environmental friendliness, and application versatility.
Can a drive chain be used in a mining or construction application?
Yes, a drive chain can be used in mining and construction applications, where reliable power transmission and durability are essential. Here is a detailed explanation:
In mining and construction, heavy machinery and equipment are commonly used to perform tasks such as excavating, hauling, and material handling. Drive chains offer several advantages in these demanding applications:
- High Load Capacity: Drive chains are known for their high load-carrying capacity, making them suitable for heavy-duty applications commonly found in mining and construction. They can handle the significant forces and loads associated with excavators, cranes, bulldozers, and other machinery.
- Durability and Reliability: Mining and construction environments are challenging, with conditions such as dust, dirt, vibrations, and extreme temperatures. Drive chains are designed to withstand these harsh conditions and provide reliable and durable power transmission even in rugged and demanding operating environments.
- Resistance to Wear and Fatigue: Drive chains are manufactured from materials and coatings that offer excellent resistance to wear, fatigue, and corrosion. This ensures a longer service life, reducing the frequency of replacements and minimizing downtime for maintenance.
- Flexibility and Adaptability: Drive chains can be customized to fit specific mining and construction applications. They are available in various sizes, pitches, and materials to accommodate different loads, speeds, and environmental conditions.
- Suitable for Variable Speeds and Torques: Drive chains can handle variable speeds and torques, allowing them to adapt to different operational requirements in mining and construction equipment. They can efficiently transmit power and withstand sudden changes in loads and torque.
- Compatibility with Attachments: Drive chains can be equipped with attachments or customized to accommodate specific attachments used in mining and construction machinery. These attachments, such as buckets, rippers, or lifting arms, can be securely connected to the chain, enabling efficient material handling or specialized tasks.
It is important to select the appropriate drive chain type, size, and material based on the specific requirements of the mining or construction application. Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in these demanding environments.
By utilizing drive chains in mining and construction applications, operators can benefit from reliable power transmission, durability, and the ability to withstand the challenging conditions encountered in these industries.
Can a drive chain be used in outdoor or corrosive environments?
Yes, a drive chain can be used in outdoor or corrosive environments. However, it is important to consider certain factors and take appropriate measures to ensure the chain’s performance and longevity in such environments.
Outdoor and corrosive environments can expose the drive chain to various elements that may accelerate wear and corrosion. Factors such as moisture, humidity, saltwater, chemicals, dirt, and debris can all contribute to the deterioration of the chain if not properly addressed.
To mitigate the effects of outdoor or corrosive environments on a drive chain, the following steps can be taken:
- Material Selection: Choose a drive chain that is specifically designed for outdoor or corrosive environments. Chains made from materials such as stainless steel or with corrosion-resistant coatings are recommended.
- Regular Cleaning: Clean the drive chain regularly to remove dirt, debris, and corrosive substances. Use appropriate cleaning agents and brushes to ensure thorough cleaning.
- Lubrication: Apply a suitable lubricant to the drive chain to minimize friction, reduce wear, and provide a protective barrier against corrosion. Consider using lubricants specifically designed for outdoor or corrosive environments.
- Protective Measures: Implement additional protective measures such as using chain guards or covers to shield the chain from direct exposure to corrosive elements. Consider applying coatings or sealants for added protection.
- Inspection and Maintenance: Regularly inspect the drive chain for signs of wear, damage, or corrosion. Address any issues promptly by replacing damaged or corroded components.
By taking these steps, a drive chain can be effectively used in outdoor or corrosive environments while minimizing the impact of corrosion and maintaining its performance and longevity.
editor by CX 2024-04-30
China Hot selling Factory OEM Steel Hard Teeth Roller Chain Sprocket Without Hub
Product Description
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Business type |
Manufacturer & Exporter |
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Main export market |
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
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Material |
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass |
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Manufacturing method |
Forged and then machined, hobbed, if need can also weld |
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Heat treatment |
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching |
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Surface treatment |
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on |
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Model |
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240 |
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DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A |
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DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B |
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Process |
Forging, Hobbing, Precision machining |
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Teeth |
8T-100T |
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Type |
Type A sprockets :Plate (without Hub) |
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Type B sprockets:One side with hub |
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Type C sprockets: Double side with hub |
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Finished bore sprockets:With the inner hole ,keyway and screw |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Smithing |
| Toothed Portion Shape: | Harden Tooth |
| Material: | Steel, C45 Steel,A3 Steel,Stainless Steel,40cr |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Ensuring Proper Alignment between a Wheel and its Corresponding Sprocket
Proper alignment between a wheel and its corresponding sprocket is crucial for the smooth and efficient operation of the wheel sprocket system. Misalignment can lead to increased wear, noise, and reduced performance. Here are some steps to ensure proper alignment:
- Use Precision Components: Ensure that both the wheel sprocket are high-quality, precision-manufactured components that meet the required specifications. Using well-machined components will aid in achieving better alignment.
- Check Axle Alignment: Make sure the axle or shaft on which the wheel sprocket are mounted is straight and properly aligned. Any misalignment in the axle can lead to misalignment of the wheel sprocket.
- Proper Mounting: Ensure that the wheel sprocket are securely and correctly mounted on the axle or shaft. Use appropriate fasteners and tightening techniques to prevent any movement or shifting during operation.
- Check for Parallelism: The axes of the wheel sprocket should be parallel to each other. Measure the distance between the axes at multiple points to verify parallel alignment.
- Use Alignment Tools: Alignment tools, such as laser alignment systems, can be employed to accurately align the wheel sprocket. These tools can help identify and correct misalignments effectively.
- Check Tension and Tensioner Alignment: If a tensioner is used in the system, ensure that it is properly aligned and applying the right tension to the chain or belt. Incorrect tension can cause misalignment.
- Regular Maintenance: Implement a regular maintenance schedule to check and adjust alignment as needed. Regular inspections can help identify and address alignment issues before they cause significant problems.
- Monitor Performance: Keep an eye on the performance of the wheel sprocket system. Unusual noises, vibrations, or signs of wear can indicate misalignment and should be investigated promptly.
Proper alignment is essential for the long-term performance and reliability of the wheel sprocket system. By following these steps and conducting regular maintenance, you can ensure that the wheel sprocket work together harmoniously, providing efficient power transmission and minimizing wear and tear.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Calculating Gear Ratio for a wheel sprocket Setup
In a wheel sprocket system, the gear ratio represents the relationship between the number of teeth on the sprocket and the number of teeth on the wheel. The gear ratio determines the speed and torque relationship between the two components. To calculate the gear ratio, use the following formula:
Gear Ratio = Number of Teeth on Sprocket ÷ Number of Teeth on Wheel
For example, if the sprocket has 20 teeth and the wheel has 60 teeth, the gear ratio would be:
Gear Ratio = 20 ÷ 60 = 1/3
The gear ratio can also be expressed as a decimal or percentage. In the above example, the gear ratio can be expressed as 0.3333 or 33.33%.
It’s important to note that the gear ratio affects the rotational speed and torque of the wheel sprocket. A gear ratio greater than 1 indicates that the sprocket’s speed is higher than the wheel’s speed, resulting in increased rotational speed and reduced torque at the wheel. Conversely, a gear ratio less than 1 indicates that the sprocket’s speed is lower than the wheel’s speed, resulting in decreased rotational speed and increased torque at the wheel.
The gear ratio is crucial in various applications where precise control of speed and torque is required, such as bicycles, automobiles, and industrial machinery.
editor by Dream 2024-04-29
China supplier DIN 8187 Industry Sprocket Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard) (06B20T)
Product Description
DIN 8187 Industry Sprocket Made to Order Stainless Steel Sprocket for Roller Chain & Agriculture Chain & Food Machinery (DIN, ANSI Standard)(06B20T)
Product Description
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Application: Sprocket is mainly used in agricultural machinery, conveying machinery, mine mining machinery, construction machinery, mechanical transmission equipment of oil and so on.
10. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
11. Sprocket models: Contains special sprocket (custom) according to customer’s drawings, standard sprocket (American standard and metric).
Features:Sprocket / Gear / CZPT / Steel CZPT / Lost wax casting and accessories / Investment casting
Materials: Carbon steel, alloy steel, stainless steel, ductile iron, gray iron, high chromium iron
| Product name | DIN 8187 Industry Sprocket (06B20T) |
| Materials Available | 1. Stainless Steel: SS304, SS316, etc |
| 2. Alloy Steel: C45, 45Mn, 42CrMo, 20CrMo, etc | |
| 3. OEM according to your request | |
| Surface Treatment | Heat treatment, Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc |
| Characteristic | Fire resistant, Oil resistant, Heat resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
| Design criterion | ISO DIN ANSI & Customer’s Drawing |
| Size | Customer’s Drawing & ISO standard |
| Application | Industrial transmission equipment |
| Package | Wooden Case / Container and pallet, or made-to-order |
| Certificate | ISO9001: 2008 |
| Advantage | Quality first, Service first, Competitive price, Fast delivery |
| Delivery Time | 20 days for samples. 45 days for official order. |
Detailed Photos
View more products,please click here…
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Industry |
| Hardness: | Hardened Tooth Surface |
| Material: | Alloy Steel/Stainless Steel |
| Type: | Sprocket |
| Sample: | for Free |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Compatibility of Chain Sprockets with Wheels
In general, chain sprockets are designed to work with specific types of wheels, and there are certain requirements for ensuring proper compatibility:
- Chain Size and Pitch: The chain sprocket must match the size and pitch of the chain it is intended to work with. For example, if you have a roller chain with a pitch of 0.625 inches, you need a sprocket with the same pitch to ensure a proper fit.
- Number of Teeth: The number of teeth on the sprocket should be compatible with the number of chain links. The chain should mesh smoothly with the sprocket without any binding or skipping.
- Tooth Profile: The tooth profile of the sprocket should match the shape of the chain’s rollers to ensure smooth engagement and minimize wear.
- Shaft Size: The center hole (bore) of the sprocket should match the diameter of the shaft it will be mounted on. Using the correct shaft size ensures a secure fit and prevents wobbling.
- Hub Configuration: Some sprockets have hubs, which are extensions on either side of the sprocket. The hub’s length and configuration should match the requirements of the specific application.
- Material and Strength: Consider the material and strength of the sprocket based on the application’s load and environmental conditions. Heavy-duty applications may require sprockets made of robust materials to withstand the forces and stresses.
It’s crucial to follow the manufacturer’s specifications and guidelines when selecting a chain sprocket for a particular wheel. Mixing incompatible sprockets and wheels can result in premature wear, inefficiencies, and potential safety hazards. If you are unsure about the compatibility, consult with the manufacturer or a knowledgeable expert to ensure you choose the right sprocket for your specific application.
Special Considerations for Using a wheel sprocket System in Off-Road Vehicles
Off-road vehicles operate in rugged and challenging environments, which can put additional stress on the wheel sprocket system. Here are some special considerations to keep in mind when using a wheel sprocket system in off-road vehicles:
- Material Selection: Choose high-quality materials for the wheel sprocket that can withstand rough terrains, impacts, and exposure to elements. Materials like hardened steel or alloys with good impact resistance are commonly used.
- Sealing and Protection: Ensure that the wheel bearings and sprocket teeth are adequately sealed to prevent dirt, mud, water, and other debris from entering. Proper sealing helps to maintain smooth operation and prolong the lifespan of components.
- Reinforcement: Consider reinforcing the wheel sprocket assembly if the vehicle will encounter heavy loads or extreme conditions. Reinforcements can add strength and durability to handle challenging off-road conditions.
- Lubrication: Use a high-quality lubricant suitable for off-road conditions. Frequent lubrication is crucial to reduce friction, prevent corrosion, and protect components from wear and tear.
- Regular Inspection: Off-road vehicles experience higher vibrations and shocks, leading to accelerated wear. Perform regular inspections to detect any signs of damage, misalignment, or wear. Address issues promptly to avoid further problems.
- Shock Absorption: Consider incorporating shock-absorbing features or suspension systems to mitigate the impact on the wheel sprocket system during off-road driving. This helps to protect the components and improve overall vehicle performance.
- Environmental Considerations: Off-road environments often expose the wheel sprocket system to dirt, sand, water, and other harsh elements. Choose coatings or treatments that offer corrosion resistance to protect against environmental damage.
- Weight Consideration: Off-road vehicles may need to be lightweight to navigate difficult terrains effectively. Ensure the wheel sprocket components strike a balance between durability and weight to optimize vehicle performance.
- Service and Maintenance: Establish a regular maintenance schedule and perform necessary servicing after each off-road trip. Cleaning, inspection, and replacement of worn parts are vital to ensure the system’s reliability.
By taking these special considerations into account, the wheel sprocket system in off-road vehicles can withstand the demands of rough terrains and provide reliable performance in challenging environments.
Advantages of Using a wheel sprocket Configuration
Using a wheel sprocket configuration for power transmission offers several advantages over other methods. Here are some key benefits:
1. Efficient Power Transmission:
The wheel sprocket assembly provide a highly efficient method of transmitting power between shafts with minimal energy loss. The teeth of the sprocket mesh with the links of the chain or the teeth of another sprocket, ensuring a positive engagement that reduces slippage and maximizes power transfer.
2. Versatility:
Wheels and sprockets are available in various sizes, configurations, and materials, making them highly versatile components for different applications. They can accommodate a wide range of speed and torque requirements, making them suitable for various mechanical systems.
3. Compact Design:
The compact design of wheel sprocket assemblies allows for space-saving installations in machinery. The concentric arrangement of the components minimizes the overall footprint, making it ideal for applications with limited space.
4. Precise Speed Control:
By selecting sprockets with different numbers of teeth, the gear ratio can be easily adjusted to achieve precise speed control in the driven shaft. This level of control is essential for many applications, such as conveyor systems, where different speeds are required for different processes.
5. High Torque Capacity:
wheel sprocket systems can handle high torque loads, making them suitable for heavy-duty applications. This high torque capacity is especially beneficial in industrial settings where large loads need to be moved or lifted.
6. Smooth and Quiet Operation:
When properly lubricated and maintained, the interaction between the sprocket and the chain or other sprockets results in smooth and quiet operation. This makes wheel sprocket systems preferable in applications where noise reduction is important.
7. Easy Installation and Maintenance:
Installing a wheel sprocket assembly is relatively straightforward, and they require minimal maintenance when used correctly. Periodic lubrication and tension adjustments are typically all that is needed to keep the system running smoothly.
8. Suitable for High-Speed Applications:
wheel sprocket configurations are well-suited for high-speed applications where belts or gears may not be as practical due to limitations in speed capabilities.
In summary, the wheel sprocket configuration offers efficient power transmission, versatility, compactness, precise speed control, high torque capacity, smooth operation, and ease of installation and maintenance. These advantages make it a popular choice in a wide range of mechanical systems and industrial applications.
editor by Dream 2024-04-25